JIM CAVIEZEL: As there are no passive onlookers that, that watch this film, it demands something from you. The same thing goes with any of the actors who portrayed it.
LAWTON: The physical demands were legion: He spent up to 10 hours a day in make-up; he contracted pneumonia and hypothermia from being exposed to the Italian winter dressed only in a loin-cloth. And the brutal flogging scenes were all too real. Twice, the actors actually whipped Caviezel on the back.
Mr. CAVIEZEL: I just couldn't act anymore with the whips because they'd come in, and I'd flinch before they'd come.LAWTON: At one point during the shooting, Caviezel was even struck by lightning, although he wasn't seriously injured.
Mr. CAVIEZEL: About three seconds before it hit, there's like a vacuum. Maybe it's like being in the eye of a storm, of a hurricane, and there was a vacuum, and it just got eerily silent.
LAWTON: Mel Gibson has said this movie is his personal meditation on suffering. It was a close-up of Gibson's own hand that nailed Caviezel to the cross. Caviezel, a devout Roman Catholic, says being part of the graphically violent film brought him new spiritual insights on suffering as well.
Mr. CAVIEZEL: I mean, I went to Mel hell. So when I came out of that, absolutely, I felt different. I really felt at the end of the day that there's something out there that's bigger than me. And I believe that.LAWTON: What was the most powerful moment for you, being part of it all?
Mr. CAVIEZEL: When I got nailed to that cross, it's no question. This is history to me, right at that moment. And then, leaning over and weeping when I saw Mel take that hammer and put the nail into that hand. It just broke me up.




If you go to the Vatican and you look at Michelangelo's art, the "Pieta" -- of the Virgin holding the Son -- you don't have to be religious to understand that.