1401. Boxes Inside
Boxes
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It is intriguing to open a box and find
another box inside and yet another box inside the second
one. This idea lends itself to creativity with the choice
of wood and joinery. A simple rabbet joint and a double
dado have been used to separate the lid from the box
bottom. Of course, the trick is to size the boxes so
they fit inside one another. A smaller box joined at
the corners with a combination joint and a rabbeted
lid can be used to store a deck of cards or other small
objects. For router tips on building unique boxes watch
Episode #1401 on the Router Workshop.
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1402–1403. Dining Room
Server
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The original server was made of Teakwood.
Box joints are used as the joinery in the casework and
the drawers. A full-length drawer at the bottom is particularly
useful for storing large tablecloths while the three
smaller drawers can be used for mats, silverware and
other serving necessities. A simple mortise and tenon
leg system holds the server at a comfortable user height.
Watch episodes #1402 and #1403 of the Router Workshop
for details of construction in the Dining Room Server.
1402. Dining Room Server, Part 1
1403. Dining Room Server, Part 2
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1404. Ash Door
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Solid wood interior doors are hard to
find. This solid ash door is made up of an outside frame
of two-inch material with V groove horizontal boards
inside the frame. A special tongue and groove bit is
used with the router to mill the boards. Measurements
and detailed procedures of the Ash Door are shown on
episode # 1404 of the Router Workshop.
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1405. Fireplace Screen
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This antique screen was used to hide
the ashes and soot associated with a fireplace during
the times when the fireplace was NOT lit. The table/screen
surface was usually wood covered with a silk patterned
material and glass. When the fireplace was used to produce
heat, this screen could be made into a small table to
play games or have tea in front of the warm fire. A
revolving butterfly support is rotated below to support
the table/screen surface on the screen legs. The legs
and supports are pattern cut with the router. Watch
episode #1405 on the Router Workshop for details of
construction of the Fireplace Screen.
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1406-1407. Pole Lamp
Table
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This original maple table is designed
for a position beside a reading chair. It comes with
a surface to set a cup of coffee near at hand. The box
jointed tray below can hold magazines or books. The
lamp on the upright can be positioned in three different
locations for maximum light. A hole and pin system ensures
the stability of the lamp. Bob and Rick show router
procedures for constructing the Pole Lamp Table on episodes
#1406 and #1407 of the Router Workshop.
1406. Pole Lamp Table, Part 1
1407. Pole Lamp Table, Part 2
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1408. Suitcase Stand
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The suitcase stand folds for storage.
It is comprised of four patterned legs held together
with rails and top slats. The legs fold together when
not in use. The cross pieces are heavy fabric straps
that allow the legs to spread apart to make a light
but sturdy stand on which to set a suitcase or other
object. This stand is an excellent addition to the guest
bedroom. Watch episode #1408 of the TV program the Router
Workshop for details on the suitcase stand.
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1409-1410 Travel Chair
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There is no date on this chair but it
has passed through more than one family in its existence,
which attests to its sturdy construction. This chair
can be unbolted to fold it flat making it into a traveling
chair of years ago. The interesting pattern work in
the chair back, which originally was done with a coping
saw, is produced with a pattern, the router and guides.
Router joinery holds the leg system together and supports
the patterned back and seat frame that was leather covered.
Build a travel chair or make them for the dining room
by following directions in episodes #1409 and #1410
of the Router Workshop.
1409. Travel Chair, Part 1
1410. Travel Chair, Part 2
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1411. Window Shutter
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Shutters are used in many places in
our homes. They can be closet or cabinet doors. They
can be used instead of drapery for window covering or
on the outside of the house for decoration of windows.
A shutter consists of a framework with wooden louvers
applied at an angle. We have chosen to make fixed louver
shutters that open by swinging the shutter on hinges.
In episode #1411 Bob and Rick show you how to make angle
louvers for a shutter with the router and a mitre gauge
on the Router Workshop
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1412. Angle Leg Table
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Angle legs are dovetailed into the rails
to support this small table. Bob and Rick used white
ash in episode #1412 of the Router Workshop TV program
to produce this dainty side or occasional table that
fits anywhere. Clean lines and beautiful wood add to
its attractiveness. Fasten the top to the leg system
with divots in the rails that hold the screwing hardware.
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1413. Counter Topping
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The router is the tool of choice for
trimming, fitting and cutting laminates, counter topping
and veneers. Bob and Rick show simple procedures with
the router to make that counter top a professional fit.
Manufactured marble cuts well with the router. A counter
with a 45-degree splice can be professionally cut with
the router. Edge trimming or inlaid wood in the counter
edging is best done with the router. Watch episode #1413
for counter top tips and router procedures on the Router
Workshop.
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