>> Thompson: BETWEEN FLUSHING
THE TOILET, BATHING AND WASHING
DISHES, THE AVERAGE PERSON IN
THE UNITED STATES GENERATES
ALMOST 100 GALLONS OF WASTEWATER
EACH DAY.
AND DEALING WITH THAT WATER
REQUIRES A LOT OF RESOURCES.
IN FACT, TREATING WATER--
INCLUDING SEWAGE-- ACCOUNTS FOR
3-4% OF ALL THE ENERGY USED IN
THE UNITED STATES.
BUT IMAGINE IF THAT WATER-- EVEN
SEWAGE-- COULD ITSELF BE USED TO
HELP GENERATE ENERGY.
WE'RE GOING TO TAKE YOU INSIDE A
UTILITY PLANT IN SUBURBAN
CHICAGO THAT'S DOING JUST THAT.
IT'S GENERATING ALL THE POWER IT
NEEDS TO RUN JUST USING THE
WASTE THAT IT COLLECTS.
IT'S A MODEL THAT COULD
DRAMATICALLY REDUCE THE AMOUNT
OF ENERGY USED TO TREAT
WASTEWATER AROUND THE COUNTRY.
CHRISTOPHER BOOKER HAS THE
STORY.
>> THIS IS THEIR GREASE TRAP
FROM ALL THE KITCHEN WASTE.
>> Reporter: OUTSIDE A SPORTS
BAR IN THE CHICAGO SUBURBS, JOE
QUINONES IS TAKING ME THROUGH
HIS ROUTINE.
>> EVERYTHING THAT COMES FROM
THE SINKS AND THE FLOOR DRAINS,
SOMETIMES DISHWASHERS, THEY ALL
COME IN HERE.
AND THEN IT SEPARATES THE GREASE
SO IT DOESN'T GO INTO THE CITY
SEWER.
>> Reporter: HE WORKS FOR A
COMPANY THAT SPECIALIZES IN
COLLECTING FATS, OILS, AND
GREASES, KNOWN COLLECTIVELY BY
THE ACRONYM "FOG."
ON THIS BRISK MORNING HE STARTS
BY BREAKING UP THE GREASE, WHICH
HARDENS AT THE SURFACE.
>> IT'S A DIRTY JOB, BUT IT
DOESN'’T MEAN THE RESTAURANT IS.
>> Reporter: HE THEN CONNECTS
THE HOSE TO THE TRUCK AND STARTS
TO SUCK UP THE FOG.
ON THIS VISIT, QUINONES COLLECTS
ABOUT 1,200 GALLONS OF IT.
FROM THE RESTAURANT, IT'S ABOUT
A 15 MILE DRIVE TO A WASTEWATER
TREATMENT FACILITY IN THE
WESTERN SUBURB OF DOWNERS GROVE.
HERE, QUINONES DEPOSITS THE
TRUCK'S CONTENTS INTO AN
UNDERGROUND TANK, MINUS SOME
SOLID WASTE THAT GETS CAUGHT BY
THE GRATES.
QUINONES'S COMPANY PAYS FIVE
CENTS A GALLON TO DUMP THIS
MATERIAL HERE.
BUT IT'S NOT JUST WASTE TO
DOWNERS GROVE.
IT'S A KEY INGREDIENT IN MAKING
THIS PLANT NET ZERO: MEANING IT
GENERATES ALL OF THE ENERGY IT
NEEDS TO RUN.
BUT TO UNDERSTAND HOW THIS
GREASE SUPERCHARGES THE ENERGY
PRODUCTION ON SITE, WE NEED TO
TAKE A STEP BACK TO SEE WHAT
THIS PLANT DOES AND HOW IT USES
POWER.
IT'S A PROCESS THAT STARTS 40
FEET BELOW THE GROUND.
OUR GUIDE IS NICK MENNINGA, THE
GENERAL MANAGER OF THE DOWNERS
GROVE SANITARY DISTRICT.
>> ALL THE SEWAGE IS FLOWING
FROM TOWN BY GRAVITY INTO A BIG
BOX ON THE OTHER SIDE OF THIS
WALL.
>> Reporter: GRAVITY PROVIDES
ALL THE POWER NECESSARY TO GET
THE SEWAGE HERE, BUT TO TREAT
IT, YOU NEED TO GET IT BACK TO
THE SURFACE.
>> THIS IS ONE OF THE BIG ENERGY
USES IN THE PLANT.
AND THERE'S REALLY NO GETTING
AROUND HAVING TO PUMP THIS
WATER.
>> Reporter: ALMOST 50-YEAR OLD
PUMPS SEND AN AVERAGE OF 11
MILLION GALLONS OF SEWAGE EACH
DAY BACK UP TO THE GROUND LEVEL.
SO THIS IS WHERE THE WATER IS
ACTUALLY COMING UP?
>> YEAH, IT COMES UP HERE.
>> Reporter: FROM HERE, THE
PLANT CONTINUES THE PROCESS,
SEPARATING THE WATER FROM THE
SEMISOLID WASTE, KNOWN AS
SLUDGE.
>> THE SEWAGE SIMPLY FLOWS IN
THESE TANKS AND ANYTHING THAT
SETTLES TO THE BOTTOM WE ARE
ABLE TO REMOVE IS SLUDGE.
>> Reporter: BUT TO FULLY REMOVE
THE SLUDGE FROM THIS WATER TAKES
SOME MORE ENERGY.
>> IT GETS LESS SMELLY THE
FARTHER WE GO.
(LAUGHS)
>> Reporter: THIS IS THE
AERATION TANK, WHERE AIR IS
INJECTED TO HELP FURTHER CLEAN
THE WASTEWATER.
>> WE'RE NOT MAKING A DRINKING
WATER.
WE'’RE MAKING A RIVER WATER.
BUT THE WATER THAT WE MAKE, IT
SUPPORTS THE AQUATIC COMMUNITY
THAT WE HAVE IN THE LOCAL
STREAMS.
>> Reporter: OVER THE LAST
DECADE, THE PLANT HAS REDUCED
ITS ENERGY USE BY ABOUT 30%.
IT'S DONE THIS PARTLY BY
INVESTING IN MORE EFFICIENT
EQUIPMENT.
>> THESE BRAND-NEW TECHNOLOGY,
HIGH SPEED TURBO BLOWERS ARE
SAVING US QUITE A BIT OF ENERGY
COMPARED TO THE OLD TECHNOLOGY.
BUT THEY STILL REMAIN THE
LARGEST ENERGY USER IN THE
FACILITY.
>> Reporter: YOU KEEP THE OLD
BLOWERS AS A REDUNDANCY?
>> THAT'’S CORRECT.
WE USE THESE AS BACKUP.
OBVIOUSLY WE HAVE TO HAVE
REDUNDANCY EVERYWHERE BECAUSE
PEOPLE FLUSH THEIR TOILETS
WHETHER WE'’RE READY OR NOT.
WE HAVE TO ALWAYS BE READY.
>> Reporter: THIS PLANT IS ONE
OF JUST A FEW IN THE COUNTRY
WHERE ALL OF THE ENERGY IT USES
IS GENERATED BY THE WASTE
COLLECTED ONSITE.
THAT STARTS WITH THE SLUDGE, THE
SOLID WASTE COLLECTED THROUGHOUT
THE PROCESS.
IT'S DEPOSITED IN AN OXYGEN
FREE, OR ANAEROBIC, CHAMBER
CALLED A DIGESTER.
IN THIS ENVIRONMENT,
MICROORGANISMS EAT AT THE SLUDGE
AND NATURALLY EMIT BIOGAS.
IT'S A FUEL THAT MANY WASTEWATER
PLANTS CAPTURE FOR HEATING,
USUALLY BURNING OFF ANY EXCESS.
BUT HERE AT DOWNERS GROVE, THE
DIGESTERS ARE ALSO FED A SPECIAL
INGREDIENT.
REMEMBER THAT FOG, THE FAT, OIL
AND GREASE THAT IS DEPOSITED AT
THE PLANT?
IT'S INSTRUMENTAL IN THIS PLANT
GENERATING ENOUGH ENERGY TO
POWER ITSELF.
WHEN IT'S ADDED TO THE DIGESTER
MIX, THE CHEMICAL REACTION
TURBOCHARGES THE BIOGAS
PRODUCTION.
HOW DID THE DECISION TO TAKE IN
THIS GREASE IMPACT THE AMOUNT OF
ENERGY YOU'RE ABLE TO PRODUCE
HERE?
>> WE'VE ACTUALLY BEEN ABLE TO
DOUBLE OUR GAS PRODUCTION.
AND AS A RESULT DOUBLE OUR
ELECTRICITY PRODUCTION AS WELL
BY TAKING FOG AND ADDING IT--
CO-DIGESTING IT WITH OUR SLUDGE.
>> Reporter: SO BY TAKING THAT
GREASE FROM THESE RESTAURANTS
YOU'RE ABLE TO DOUBLE YOUR
OUTPUT?
>> THAT'’S CORRECT.
DOUBLE THE OUTPUT.
>> Reporter: TRANSFORMING THAT
BIOGAS INTO USABLE POWER
REQUIRED A SIGNIFICANT
INVESTMENT: THE UTILITY
PURCHASED EQUIPMENT TO CLEAN AND
PURIFY THE BIOGAS.
AND IT BOUGHT TWO GENERATORS,
ABOUT $600,000 IN TOTAL, WHICH
TURN THE GAS INTO ELECTRICITY
THAT THE PLANT CAN USE.
>> THE ELECTRICITY IS MONITORED
CONTINUOUSLY.
>> Reporter: AT THE PLANT'S
CONTROL CENTER, MENNINGA SHOWED
US HOW ENERGY USAGE FLUCTUATES
THROUGHOUT THE DAY.
HE SAYS THE INVESTMENTS TO
BECOME NET ZERO HAVE
DRAMATICALLY REDUCED COSTS.
>> THE ENERGY COST USED TO BE
OVER HALF A MILLION DOLLARS A
YEAR.
BUT NOW WE'RE DOWN TO ABOUT
$50,000 A YEAR JUST TO MAINTAIN
THAT CONNECTIVITY WITH THE
UTILITY.
AND THEN BY TAKING THE HIGH
STRENGTH WASTE FROM THE HAULERS
WE'RE ABLE TO GENERATE ABOUT
$300,000 A YEAR IN REVENUE.
SO THIS SWING IS PRETTY DRAMATIC
FOR US.
IT'S OVER 10% OF OUR OPERATING
COSTS.
>> Reporter: MENNINGA SAYS THOSE
SAVINGS HAVEN'T REDUCED THE
OVERALL AMOUNT THAT CUSTOMERS
PAY, BUT THAT BILLS HAVEN'T GONE
UP AS MUCH AS THEY WOULD HAVE.
WHILE THERE HAVE BEEN MONTHS
WHEN EQUIPMENT MAINTENANCE OR
HEAVY USAGE REQUIRED MORE GRID
POWER, THE PLANT HAS MET OR
EXCEEDED ITS GOAL OF BEING
ENERGY NEUTRAL NINE OF THE LAST
16 MONTHS.
>> SO THIS IS THE DIGESTER
CONTROL ROOM.
>> Reporter: MENNINGA SAYS THIS
MODEL COULD SIGNIFICANTLY REDUCE
THE AMOUNT OF ENERGY USED BY
WATER UTILITIES AROUND THE
COUNTRY.
>> THE WATER ENERGY NEXUS IS A
PRETTY IMPORTANT PIECE OF THE
ENERGY PUZZLE.
THERE'S JUST NO REASON FOR, FOR
A COMMUNITY TO, TO USE A BUNCH
OF ENERGY TO TREAT THEIR WASTE
WATER WHEN THEY CAN BE ACTUALLY
CONVERTING THEIR WASTEWATER
TREATMENT FACILITY INTO A POWER
GENERATING STATION.